Pipe Spool Fabrication 

Dominate the waves with Aces Ship Piping Systems, which stands out with its durability and reliability even in the most challenging sea conditions!

"Isometric pipe spool fabrication and assembly of in-ship process lines for the Marine / Shipbuilding industry is one of the most important elements of maritime. We are aware of this responsibility and have been doing our job with the utmost care for more than 25 years. Quality, reliability and efficiency are our priorities in ship pipework systems. We aim to exceed the expectations of our customers by following the latest technology and innovations. Rely on our expertise in ship piping and realise your offshore operations smoothly!"

Pipe Spool

Spool Fabrications is a process performed by procedures such as dimensioning, bending, cutting and welding of integrated pipelines. At this stage, it is aimed to process and assemble the pipelines in accordance with a certain size and technical specifications.

As a leading supplier of industrial pipe spools, fittings and isometric spools, our company offers customised and high quality solutions to its customers. Our expert team serves our customers with a wide range of products using the latest technologies in the industry.

Pipe Spool Assembly

Our Pipe Spool assembly services guarantee efficient and seamless integration into your marine and shipbuilding projects. With meticulous attention to detail, we ensure that each isometric Pipe Spool fits perfectly and functions flawlessly in its designated location.

Prefabricated Pipe Spool 

Pipe Spool fabrication is a critical aspect of our expertise. We utilize state-of-the-art technology and premium materials to ensure the highest quality and durability of our spools. Our skilled craftsmen employ precision techniques to fabricate spools that meet the rigorous standards of the marine and shipbuilding industries.

Pipe Spool Welding

The pipe spool welding process requires highly skilled welders with expertise in various welding techniques, such as TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), or SMAW (Shielded Metal Arc Welding). The welders must also be well-versed in working with different materials, including carbon steel, stainless steel, and other alloys commonly used in marine and shipbuilding applications.

For the marine and shipbuilding industry, we provide services at internationally accepted standards in shipbuilding pipe spool fabrications with our DNV certificate welders.

Pipe Spool Design

The pipe spool design process involves several key steps:

3D Modeling: Advanced 3D modeling software is used to create detailed designs of the pipe spools. This allows for precise visualization and assessment of the layout and fit-up of the components.

• Isometric Drawings: Isometric drawings are generated from the 3D model, providing detailed views of the pipe spool from different angles, facilitating accurate fabrication and assembly.
• Stress Analysis: Pipe spool design includes stress analysis to ensure that the piping system can withstand the intended operating conditions and loads without failure.
• Support and Pipe Routing: The design incorporates the necessary support structures and routing of the pipes to optimize the layout and maintain structural integrity.
• Compliance and Standards: Pipe spool design adheres to industry standards and regulations to ensure safety, efficiency, and compliance with relevant codes.
• Collaboration: Collaboration between design engineers and other stakeholders, such as fabrication and installation teams, is essential to ensure a seamless and successful pipe spool design.

At ACES, we excel in pipe spool design, offering comprehensive solutions that meet the specific needs of marine and shipbuilding projects. Our experienced team of engineers leverages cutting-edge technology to deliver accurate, efficient, and reliable pipe spool designs, ensuring the seamless integration and operation of piping systems in your marine and shipbuilding ventures.

Pipe Spool Inspection

Pipe spool inspection is a critical process that ensures the quality, safety, and integrity of prefabricated sections of piping systems before their installation. Proper inspection helps identify any defects, inconsistencies, or non-compliance issues, allowing for timely corrections and preventing potential problems during the operational phase.

During pipe spool inspection, several key aspects are assessed:

• Visual Inspection: Visual inspection involves a thorough examination of the pipe spool's external surfaces, welds, fittings, and flanges. It helps detect any visible defects, such as cracks, dents, corrosion, or improper welds.
• Dimensional Accuracy: The dimensions of the pipe spool are measured and compared against the design specifications to ensure proper fit and alignment during installation.
• Material Verification: The materials used in the pipe spool are verified to ensure they meet the specified standards and match the requirements of the project.
• Non-Destructive Testing (NDT): NDT methods, such as ultrasonic testing, radiography, or dye penetrant testing, are employed to identify internal defects or flaws that may not be visible through visual inspection.
• Weld Inspection: The quality and integrity of welds are assessed through various NDT techniques, ensuring that they meet the required standards and specifications.
• Pressure Testing: Pressure testing is conducted to verify the spool's ability to withstand the specified operating pressures without leakage or failure.
• Surface Coating Inspection: If applicable, the surface coatings, such as paint or protective coatings, are inspected for uniformity and adherence.
• Documentation: Comprehensive documentation of the inspection process and results is essential for traceability and quality assurance purposes.

Proper pipe spool inspection is crucial for ensuring that the fabricated components meet industry standards, project requirements, and safety regulations. At ACES, we prioritize thorough inspection procedures, employing skilled inspectors and advanced inspection techniques to deliver high-quality pipe spools that meet the strictest quality standards for your marine and shipbuilding projects.